部分不規(guī)則、體積大的工件都要采用積放式進行涂裝作業(yè)，而輸送生產線需按照工藝流程和節(jié)拍自動程序控制，輸送路徑、速度和節(jié)拍可調。積放式懸掛輸送系統(tǒng)組成：由積放軌道、牽引鏈條、載荷小車、驅動裝置、張緊裝置、道岔、鋼結構、急停開關和控制系統(tǒng)組成。

Some irregular and bulky workpieces need to be coated using a stacking method, while the conveying production line needs to be controlled according to the process flow and automatic program of rhythm, with adjustable conveying path, speed, and rhythm. The accumulation type suspension conveying system consists of accumulation track, traction chain, load trolley, driving device, tensioning device, turnout, steel structure, emergency stop switch, and control system.

懸掛式噴漆線提升 噴涂車間生產效率及產品品質

Suspended spray painting line improves production efficiency and product quality in spray painting workshop

規(guī)劃懸掛式噴漆線，工件自轉，大批量追蹤噴漆，A級涂裝品質，含流平，表干工序，懸掛式噴漆線，

Planning a hanging spray painting line, workpiece rotation, mass tracking of spray painting, A-grade coating quality, including leveling, surface drying processes, hanging spray painting line,

載荷小車也是必不可少的，額定載荷≥100kg。精密鑄鋼件的車體，不少于10輛，小車上設有接灰盤。載荷小車帶著工件通過牽引鏈條輸送系統(tǒng)上下線，自動傳輸到各工位。輸送系統(tǒng)經噴漆房、烘房、膩子間等房體，工作環(huán)境有漆霧、粉塵或高溫等，要求系統(tǒng)在以上環(huán)境下運行穩(wěn)定，易于清理、打掃。

A load car is also essential, with a rated load of ≥ 100kg. There shall be no less than 10 precision cast steel vehicle bodies, and the trolley shall be equipped with an ash tray. The load car carries the workpiece up and down the line through the traction chain conveyor system, and automatically transmits it to each workstation. The conveying system passes through paint spraying rooms, drying rooms, putty rooms, and other rooms, and the working environment is subject to paint mist, dust, or high temperature. It is required that the system operates stably and is easy to clean and clean in these environments.

在噴涂工位、填刮膩子工位和膩子打磨工位配置活動工作臺，承受重量≥150kg。地面配置輸送小車5輛，車體規(guī)格尺寸（長×寬×高）mm：1000×1000×500，承載裝置可勻速旋轉,承受重量150kg。

Provide movable workbenches at the spraying station, putty filling station, and putty polishing station, with a load-bearing capacity of ≥ 150kg. 5 ground equipped conveyor cars, with body specifications and dimensions (length × wide × Height mm: 1000 × one thousand × 500, the load-bearing device can rotate at a constant speed and bear a weight of 150kg.

噴涂機器人作為噴涂生產線的核心組成部分，噴涂設備的兼容性、互換性強能能夠實現3.2m*2、1.6m*2兩種規(guī)格不同尺寸陰極板自動化表面油污清洗、烘干、涂層位置表面預處理、自動翻面雙面噴涂、快速烘干、自動上下料。生產線速度不小于12塊/小時。

As a core component of the spraying production line, the spraying robot has strong compatibility and interchangeability of spraying equipment, which can achieve automatic surface oil cleaning and drying of cathode plates with different sizes of 3.2m * 2 and 1.6m * 2, surface pre-treatment of coating positions, automatic double-sided spraying, rapid drying, and automatic loading and unloading. The production line speed shall not be less than 12 blocks/hour.

自動噴涂設備能實現手動、自動兩種控制，運行安全、可靠、平穩(wěn)、故障率低；設備上能對各種故障有明確的中文報警顯示，當設備發(fā)生故障后可以人工干預設備繼續(xù)完成后續(xù)工作，可以根據不同產品尺寸要求對噴涂程序進行調用、編輯和修改。

Automatic spraying equipment can achieve both manual and automatic control, ensuring safe, reliable, stable operation and low failure rate; The device can have clear Chinese alarm displays for various faults. When the device malfunctions, manual intervention can be performed to continue the subsequent work. The spraying program can be called, edited, and modified according to different product size requirements.